As the industrial sector advances further
toward the "dual carbon" goals, high-efficiency and energy-saving air
power equipment has become a core demand for enterprises to reduce costs and
enhance efficiency. As a representative enterprise of "Quanzhou
Manufacturing" and a national-level "Little Giant" enterprise
specializing in niche markets with cutting-edge technologies, Quanzhou Huade
Group recently released the upgrade results of its core product lines. Its
independently developed high-speed centrifugal air compressors, permanent
magnet variable frequency screw compressors, and intelligent air compressor
station solutions have been widely applied in key fields such as new energy,
food processing, and semiconductors, thanks to technological breakthroughs and
scenario adaptability. The company holds a 22% market share in China’s screw
compressor market, exports to over 80 countries, and continues to lead the
upgrading of the domestic air compressor industry.
In the high-end manufacturing field,
Huade’s "High-Speed Centrifugal Air Compressor" (Patent No.:
CN120083700A) serves as the core carrier of technological breakthroughs. This
product subverts the traditional single-stage compression mode, innovatively
adopting a symmetrical structure with double impellers and double volutes,
combined with precise water injection cooling technology at the air inlet to
build a closed-loop process of "first-stage compression - high-efficiency
cooling - second-stage compression". It not only increases air compression
efficiency by over 15% but also reduces motor operating load by 8%-12%, with a
single unit reducing carbon emissions by approximately 30 tons annually.
Currently, this equipment has been applied in bulk at a new energy lithium
battery production base in Fujian, providing stable large-flow air supply for
the cell drying process. Compared with imported equipment, it not only reduces
procurement costs by 35% but also shortens the maintenance response time from
72 hours to 24 hours, earning the company the "Annual Excellent
Supplier" certification.
To meet the energy-saving transformation
needs of small and medium-sized enterprises, Huade’s star series
"Permanent Magnet Variable Frequency Screw Compressor" has become a
market favorite due to its high cost-effectiveness. Relying on in-depth
technical cooperation with Germany’s ROTORCOMP, this series pioneered the
integrated design of "permanent magnet servo motor + two-stage compression
main unit". The motor efficiency reaches the IE4 ultra-high efficiency
level, saving 30% more electricity compared with traditional fixed-frequency
screw compressors. Based on industrial electricity cost of 1 yuan per kWh and
12 hours of daily operation, a single unit saves over 12,000 yuan in
electricity fees annually. In the application at Panpan Food’s Jinjiang production
base, 20 units of this model provide stable air supply for the biscuit baking
production line. "Metered measurement" shows that the overall energy
consumption of the production line has decreased by 28%, and the equipment has
operated continuously without failure for over 8,000 hours, eliminating the
need for frequent shutdowns for maintenance and effectively ensuring the
continuity of food production. Currently, the annual production capacity of
this series reaches 1,500 units, holding both CCC certification and national
energy-saving product certification, making it the preferred model for
energy-saving transformations in industries such as food and textiles.
Addressing the pain points of "high
energy consumption and difficult management" in industrial air compressor
stations, Huade’s "Level 1 Energy Efficiency Intelligent Air Compressor
Station Solution" demonstrates distinct intelligent advantages. Centered
on the "Huada Cloud" IoT platform, this solution realizes three-tier
collaboration of "cloud monitoring + edge computing + equipment
terminals". Through temperature, pressure, and energy consumption sensors
deployed on air compressors, 12 key parameters are collected in real time. AI
algorithms automatically optimize equipment start-stop times and pressure
settings, avoiding energy waste caused by "using a large horse to pull a
small cart". In the transformation project of a CNC auto parts factory in
Xiamen, this solution adjusted the operation mode of the original 5 air
compressors from "24-hour full load" to "on-demand dynamic
start-stop". After transformation, the energy efficiency of the air
compressor station increased by 42%, with annual electricity savings of 180,000
kWh and an investment payback period of only 14 months. Additionally, the
solution is equipped with a TUV CLASS 0 oil-free scroll compressor, with oil
content below 0.01ppm and noise controlled below 55 decibels. It has been
successfully applied in the fermentation workshop of a biopharmaceutical
enterprise in Fuzhou, meeting the strict GMP certification requirements for air
supply cleanliness and production environment.
With nearly 40 years of experience in the
air compressor industry, Huade Group’s "Star Leopard" brand has won
market recognition through its full-chain service system. It has over 500
domestic agents and 80 global service points, providing 24-hour fault response,
free energy efficiency diagnosis, and other services. Currently, exports
account for over 40% of its total product sales, with a market share exceeding
35% in Southeast Asia, making it a key force in promoting "Made in China"
to the world. The Technical Director of Huade Group stated that the company
will continue to invest in R&D, planning to launch an ultra-high-pressure
oil-free air compressor adapted to the hydrogen energy industry by 2026,
further expanding the application boundaries of high-end equipment and
providing stronger power support for the green transformation of industry.